DN15-DN50 Automatic Ultrasonic Water Meter Test Bench
Device Configuration Selection Table
Model |
SHA25-P-1 |
The main standard |
Piston + Electronic scale |
Flow range (m³/h) |
0.002-8 |
Water pump |
Grundfos |
Maximum working pressure (bar) |
16 |
Length of table to be inspected |
DN15(165mm),DN20(195mm),DN25(225mm) Other length could be customized) |
Piston specifications |
Volume 22L, resolution 0.036ml, pressure PN16, Panasonic servo drive |
Electronic scale |
Mettler Toledo, 120KG. 6000E |
Weighing container |
120L |
Electromagnetic flowmeter |
Yokogawa AXG, 1+DN2.5+1*DN25 |
Commutator |
DN25 |
Temperature sensor |
PT100, accuracy class A installed at both inlet and outlet |
Pressure sensor |
Accuracy 0.5% installed at both inlet and outlet |
Test method |
Start stop method/Commutator method |
Signal interface is standard |
Pulse / MBUS / RS485/Image acquisition/Laser sensor |
Equipment power |
380V, 50Hz, 3 Phase 5Wire Power, 10KW(peak power) |
Other Power |
Pure water /6bar air pressure |
The automatic water meter verification device is suitable for verification and verification of mechanical water meters with calibers of DN15, DN20, and DN25.
1. This water meter verification device can perform flow verification on various water meters (common type, electronic type and other methods). Routine verification, rapid initial inspection and type verification of water meters;
2. The device has four automatic meter reading methods: infrared meter reading, MBUS meter reading, RS485 meter reading, high-speed camera sampling, can be verified by quality method and standard meter method, has a high degree of automation, perfect detection function, and High reliability; the device not only has the function of flow verification, but also has the functions of pressure test and pressure loss measurement;
3. The device is composed of a flow verification system, an automatic data collection and processing system, an electrical control system, a water meter pressure test device, and a water meter pressure loss test device;
4. The flow verification system is composed of a working water tank, a circulating water pump, a pressure stabilizing tank, a test pipeline system, a flow meter, a flow valve, a temperature measuring system, and an electronic scale. The main components are all made of 304 stainless steel;
5. The automatic data collection and processing system is mainly composed of the upper computer system and the unit control module;
6. The electrical control system is mainly composed of the standard electric control cabinet, switching power supply, AC contactor, transformer, and air switch;
7. The pressure test device is mainly composed of a booster cylinder, a pressure gauge, and a silent air pump.
Device function
1. The device can complete the verification of any number of water meters from one to eight on the same test bench, with strong flexibility.
2. The device is designed with two optional verification methods, one is to directly read the readings of the water meter dial to obtain the verification result of the water consumption display, and the other is to count the number of turns of the pointer on the minimum flow dials to obtain the verification result of the water consumption display. The selected method effectively solves the situation that the water meter pointer is blocked and cannot recognize the reading. The strong applicability is the outstanding advantage of this device.
3. The water meter reading resolution of this device is 0.0027 liters, and the manual reading resolution is 0.01-0.033 liters. High accuracy is also an obvious advantage of this device.
4. The device is easy to operate. After the water meter is installed on the verification platform, input the verification information in the computer, press the "Start Verification" button to automatically complete the verification process, and automatically calculate the error to form a printed report.
5. The device is equipped with a wireless barcode scanner, and the gas meter number can be directly uploaded to the host computer through the scanner or keyboard input and saved.
Installation and Commissioning
During the installation and commissioning stage of the equipment, Ningbo Dongfang will send specialized technicians to carry out the installation and commissioning and provide all the technical drawings and documents required by the equipment. The structure, and principle, in order to better carry out the verification work in the future.
Warranty Service
1. The warranty period of the factory equipment is 12 months. Time from the commissioning end date. For quality problems that occur during the warranty period, from the date the buyer notifies the supplier, he will arrive at the site within 5 days and repair them free of charge.
2. If the factory equipment is damaged due to improper use by the user during the warranty period, the cost and travel expenses of the other parts will be charged, and the time is 5 days to arrive at the site.
3. If the warranty period is exceeded, the supplier will provide paid services.
4. Lifetime service.
Another Service
1. After the equipment is put into use, the computer software will be upgraded free of charge (including after the warranty period).
2. During use, if there is a special length or shape of the inspected instrument, we will provide a free connection
3. If the user needs to relocate, etc., we will give free guidance on relocation and installation.
Camera Technical Indicators
(1) Detection range: wet and dry water meters with a diameter of 15-50mm
(2) Number of water meters to be tested: 1-20
(3) Detection input: 1-20 video signals; 4-8 water level signals; 4-8 water level measurement signals
(4) Control output: 4-12 high-power relay outputs (can be used to control electromagnetic valves, etc.)
(5) Automatic measurement accuracy: Image recognition error: 0.33 divisions Water level measurement error: 100 liters water level: ±0.04 liters 50 liters water level: ±0.02 liters 20 liters water level: ±0.01 liters 10 liters water level: ±0.004 liters
(6) Data processing: automatically calculates according to the regulations and draw the verification conclusion, can save all water meter verification data, and has database functions such as verification record query, correction, statistics, printing, etc.
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